Three Months Mechatronics Course
3 Months
- Training Methodology: Training module of 90days (total 256 hrs)
Practical Based Training to the batch size of 20. Practical 70 % & Theoretical 30 %
After Training Certification, 100% placement in other company or in n-GEn Automation
1. Intoduction to Mechatronics-
2. Hydraulics/Pneumatics
3. Plc/SCADA/HMI
4. Sensors/Vision System
5. Actuators
6. Motors
7. Drives
8. Motion Controller
9. Robotics
10. Industrial Application
.
Module Name - PLC, HMI And SCADA
Three Days
- Training Methodology and Topic Description ( Theoretical , demonstrations and practical )
1. Basic PLC- Introduction and definition of Automation, historical background, PLC development, Leading Brands of PLC
2. Interpretation of circuit diagram with an application with all major symbols, Limit switches
3. Basic to advanced PLC programming on software, NO/NC concept and contacts & coils, counters/timers working
4. Different types of PLC to PLC/PLC to other devices communications as master-salve combination and profibus communication demo on advanced pneumatic kit.
5. HMI screen development programming and
6. SCADA tools, Alarm creation, configuration and different types of alarms and their remedies, trending types and plotting of graphs on SCADA.
7. Troubleshooting procedure with example of troubleshooting
Mechatronics & CNC Machine maintenance - Corporate Training
Three Days
- Training Methodology and Topic Description ( Theoretical , demonstrations and practical )
1. Electro hydraulics ,Power pack Pumps motor ,actuators,
2. Modular pressure control valves working, symbols ,circuit and application on CNC machine APC and application on CNC machine
3. Demonstration and practical on stackable valve power pack ,to understand working, such as pump flow, pressure setting, Actuator Push, pull type load & speed ,differential area cylinder
4. Types of actuators - recalculating ball screw, Acme threads, Rack and pinion, Belt driven
5. Motion controller Types PCI bus Stand alone, EPL motion controller working, application, Two axes interpolation Motor, controller wiring, programming, communication methods and setting
Module Name - ELECTRO- HYDRULICS & PNEUMATIC 4 DAYS MODULE
Four Days
- Training Methodology and Topic Description ( Theoretical , demonstrations and practical )
1. Introduction to hydraulics.
2. Study of non-positive and Positive displacement pumps working principle, function, application, specification
3. Hydraulic panel demonstration & Practical
4. Study of Directional control valves working principle, classification, sliding spool, specification 2/2,3/2,4/2,4/3,5/2,5/3.
5. Understanding Pressure control valve working principle, classification, and application.
6. Symbols, Calculation of Pump flow, Electric motor, Energy effective Circuit building concept, and component selection and control circuit. Time
7. Hydraulic circuit interpretation, Systematic approach for trouble shooting
8. Hydraulic and pneumatic system merits, demerits. Types of compressors
9. Pneumatic standard circuit demonstration ,interpretation of circuit, Circuit building exercise, Solenoid operation
10. Pneumatic & Electro pneumatic circuit interpretation
11. Intensifier classification Pneum-Hydraulic press hydraulic to hydraulics
12. PLC controlled Electro pneumatic circuit, Basics of PLC, Sensors working and application , Ladder diagram symbols
13. Stackable valves Hydraulics circuit & PLC
14. Demonstration of simple PLC Controlled Electro Pneumatic kit
15. Demonstration & interpretation of PLC Controlled Pneumatic circuit
Module Name - PNEUMATICS TWO DAYS MODULE
Two Days
- Training Methodology and Topic Description ( Theoretical , demonstrations and practical )
1. Basics of pneumatics ,Atmospheric pressure, Unit of measurement
2. Types of Air compressors, Reciprocating,
3. Actuators, Pneumatic Cylinder, Rotary actuators-
4. Pressure regulator classification, Construction, working, application. Filter types and care, Dryer, venting & reducing, Pressure setting methods
5. Pressure regulator classification, Construction, working, application. Filter types and care, Dryer, venting & reducing, Pressure setting methods, Directional control valves
6. Vacuum generation, Venturi principle vacuum pressure ,Pressure gauges ,Indicators lamps, Logic circuits by use of shuttle
7. Practical with Two Cylinder sequencing by roller operated Dc valves
Module Name - WORKSHOP MODULE 1 for student (Diploma, BE,ITI)
Two Days
- Training Methodology and Topic Description ( Theoretical , demonstrations and practical )
1. PLC -development, different brands, Areas of application and sizes.
2. PLC based application with I/O's and components and High-speed based application.
3. Hydraulics and Pneumatics PLC based applications
4. A furnace process control with thermocouples and thyristors
5. CNC machine application with PLC.
6. DCS and SCADA features and its applications.
7. Communication types and PLC interfacing with HMI, drives and third party devices
8. Execution cycle, PLC selection and troubleshooting procedures.
Module Name - WORKSHOP MODULE 2- Two Days Workshop for Mechanical Department
Two Days
- Training Methodology and Topic Description ( Theoretical , demonstrations and practical )
1. Introduction to Mechatronics- What are Mechatronics and its importance in the automation Industry
2. HYDRAULICS,PNEUMATICS - Hydraulics basics, Applications on Car Atmospheric pressure and its unit, Hydrodynamics, Pascal Law
3. PLC/SCADA/HMI- PLC- historical background, stages of Development of PLC, Areas of application, A simple application & components of PLC
ONE DAY INDUSTRIAL VISIT MODULE
One Day
- Training Methodology and Topic Description ( Theoretical , demonstrations and practical )
1. Introduction to Mechatronics
2. Industrial Applications
3. PLC/HMI
4. Sensors/Vision System
5. Motor/drives/Pneumatics